9624c1fb74
These automated calibration suites don't work correctly because: 1. CALIBRATE_Z_OFFSET requires manual interaction (TESTZ/ACCEPT/ABORT) - Paper test cannot be automated - Macro continued without waiting for user input 2. CALIBRATE_PRESSURE_ADVANCE requires visual inspection - User must examine squares and choose best PA value - Cannot be automated 3. CALIBRATE_TEMPERATURE requires visual inspection - User must examine tower sections for quality - Cannot be automated 4. CALIBRATE_RETRACTION requires visual inspection - User must examine towers for stringing - Cannot be automated CORRECT WORKFLOW: Run calibration macros individually from CALIBRATION_MENU: 1. CALIBRATE_Z_OFFSET (manual, one-time) 2. CALIBRATE_INPUT_SHAPER (automatic, one-time) 3. CALIBRATE_PRESSURE_ADVANCE (per filament) 4. CALIBRATE_FLOW_RATE (per filament) 5. CALIBRATE_TEMPERATURE (per filament) 6. CALIBRATE_RETRACTION (per filament) 7. CALIBRATE_BED_MESH (periodic) Updated CALIBRATION_MENU to show correct workflow.
370 lines
13 KiB
INI
370 lines
13 KiB
INI
# ============================================================================
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# NEPTUNE 4 PLUS CALIBRATION SUITE
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# Complete calibration macros for Cartographer 3D
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# ============================================================================
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# Installation: Add [include calibration/*.cfg] to printer.cfg
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# Usage: Run CALIBRATION_MENU in console
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# ============================================================================
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# ----------------------------------------------------------------------------
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# MAIN MENU - Shows all available calibration options
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# ----------------------------------------------------------------------------
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[gcode_macro CALIBRATION_MENU]
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description: Show calibration menu with all options
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gcode:
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RESPOND MSG="=============================================="
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RESPOND MSG=" NEPTUNE 4 PLUS CALIBRATION SUITE"
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RESPOND MSG="=============================================="
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RESPOND MSG=""
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RESPOND MSG="Run these macros INDIVIDUALLY (in order):"
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RESPOND MSG=""
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RESPOND MSG="SETUP (do once):"
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RESPOND MSG=" CALIBRATE_Z_OFFSET - Z0 with Cartographer (MANUAL!)"
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RESPOND MSG=" CALIBRATE_INPUT_SHAPER - ADXL resonance (if ADXL connected)"
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RESPOND MSG=""
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RESPOND MSG="FILAMENT-SPECIFIC (per filament):"
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RESPOND MSG=" CALIBRATE_PRESSURE_ADVANCE - PA tuning (inspect squares)"
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RESPOND MSG=" CALIBRATE_FLOW_RATE - Flow calibration (measure)"
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RESPOND MSG=" CALIBRATE_TEMPERATURE - Temp tower (inspect)"
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RESPOND MSG=" CALIBRATE_RETRACTION - Retraction test (inspect)"
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RESPOND MSG=""
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RESPOND MSG="PERIODIC:"
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RESPOND MSG=" CALIBRATE_BED_MESH - Mesh verification"
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RESPOND MSG=""
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RESPOND MSG="⚠️ IMPORTANT:"
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RESPOND MSG=" - Each macro must be run individually"
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RESPOND MSG=" - Some require manual interaction (Z-Offset)"
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RESPOND MSG=" - Some require visual inspection (PA, Temp, Retract)"
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RESPOND MSG=" - Run SAVE_CONFIG after Z-Offset and Input Shaper"
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RESPOND MSG="=============================================="
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# ----------------------------------------------------------------------------
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# 1. Z-OFFSET CALIBRATION with Cartographer
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# ----------------------------------------------------------------------------
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[gcode_macro CALIBRATE_Z_OFFSET]
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description: Calibrate Z-offset using Cartographer touch
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gcode:
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RESPOND MSG="Starting Z-Offset Calibration..."
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RESPOND MSG=""
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RESPOND MSG="Step 1: Heating up..."
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# Heat up for calibration
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M104 S50
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M190 S60
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TEMPERATURE_WAIT SENSOR=extruder MINIMUM=45
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TEMPERATURE_WAIT SENSOR=heater_bed MINIMUM=55
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RESPOND MSG="Step 2: Homing..."
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G28
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RESPOND MSG="Step 3: Cartographer Z0 calibration..."
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RESPOND MSG=""
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RESPOND MSG="⚠️ MANUAL INTERACTION REQUIRED!"
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RESPOND MSG=""
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RESPOND MSG="Cartographer will prompt for manual Z adjustment."
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RESPOND MSG="In console, use these commands:"
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RESPOND MSG=" TESTZ Z=0.01 - Move nozzle DOWN (closer to bed)"
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RESPOND MSG=" TESTZ Z=-0.01 - Move nozzle UP (away from bed)"
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RESPOND MSG=" TESTZ Z=0.005 - Fine adjustment"
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RESPOND MSG=""
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RESPOND MSG="When nozzle barely touches paper:"
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RESPOND MSG=" ACCEPT - Finish calibration"
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RESPOND MSG=" ABORT - Cancel"
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RESPOND MSG=""
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RESPOND MSG="Starting probe now - watch the console!"
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# Start Cartographer calibration (Survey Touch)
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CARTOGRAPHER_SCAN_CALIBRATE
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RESPOND MSG=""
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RESPOND MSG="Z-Offset calibration complete!"
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RESPOND MSG="Don't forget to run SAVE_CONFIG"
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# ----------------------------------------------------------------------------
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# 2. INPUT SHAPER CALIBRATION
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# ----------------------------------------------------------------------------
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[gcode_macro CALIBRATE_INPUT_SHAPER]
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description: Measure resonance frequencies with ADXL345
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gcode:
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RESPOND MSG="Starting Input Shaper Calibration..."
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RESPOND MSG=""
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RESPOND MSG="Step 1: Homing..."
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G28
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RESPOND MSG="Step 2: Measuring X-axis resonance..."
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MEASURE_AXES_NOISE axis=x
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RESPOND MSG="Step 3: Measuring Y-axis resonance..."
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MEASURE_AXES_NOISE axis=y
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RESPOND MSG=""
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RESPOND MSG="Input Shaper calibration complete!"
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RESPOND MSG="Check console for shaper_type and shaper_freq values"
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RESPOND MSG="Add to [input_shaper] section and run SAVE_CONFIG"
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# ----------------------------------------------------------------------------
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# 3. PRESSURE ADVANCE CALIBRATION
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# ----------------------------------------------------------------------------
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[gcode_macro CALIBRATE_PRESSURE_ADVANCE]
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description: Calibrate Pressure Advance for optimal corners
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gcode:
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{% set FILAMENT = params.FILAMENT|default("PLA")|upper %}
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{% set START_PA = params.START|default(0.01)|float %}
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{% set END_PA = params.END|default(0.05)|float %}
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{% set STEP = params.STEP|default(0.002)|float %}
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RESPOND MSG="Starting Pressure Advance Calibration..."
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RESPOND MSG="Filament: {FILAMENT}"
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RESPOND MSG="PA Range: {START_PA} - {END_PA}"
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RESPOND MSG=""
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# Heat up based on filament type
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{% if FILAMENT == "PLA" %}
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{% set TEMP = 205 %}
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{% elif FILAMENT == "PETG" %}
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{% set TEMP = 240 %}
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{% elif FILAMENT == "ABS" %}
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{% set TEMP = 250 %}
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{% elif FILAMENT == "TPU" %}
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{% set TEMP = 225 %}
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{% else %}
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{% set TEMP = 205 %}
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{% endif %}
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RESPOND MSG="Step 1: Heating to {TEMP}°C..."
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M104 S{TEMP}
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M190 S60
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TEMPERATURE_WAIT SENSOR=extruder MINIMUM={TEMP-5}
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RESPOND MSG="Step 2: Homing..."
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G28
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RESPOND MSG="Step 3: Starting PA calibration pattern..."
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RESPOND MSG="Print will test PA from {START_PA} to {END_PA}"
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RESPOND MSG="Examine print and find best corner quality"
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# Home and prepare
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G1 Z10 F600
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G1 X50 Y50 F3000
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# Note: Full PA calibration pattern would go here
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# For now, use Klipper's built-in calibration
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RESPOND MSG="Step 4: Running automatic PA calibration..."
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PRESSURE_ADVANCE_CALIBRATE
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RESPOND MSG=""
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RESPOND MSG="Pressure Advance calibration complete!"
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RESPOND MSG="Check console for recommended PA value"
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RESPOND MSG="Add to [extruder] section and run SAVE_CONFIG"
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# ----------------------------------------------------------------------------
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# 4. FLOW RATE CALIBRATION
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# ----------------------------------------------------------------------------
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[gcode_macro CALIBRATE_FLOW_RATE]
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description: Calibrate flow rate for exact wall dimensions
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gcode:
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{% set FILAMENT = params.FILAMENT|default("PLA")|upper %}
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RESPOND MSG="Starting Flow Rate Calibration..."
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RESPOND MSG="Filament: {FILAMENT}"
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RESPOND MSG=""
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# Heat up based on filament type
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{% if FILAMENT == "PLA" %}
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{% set TEMP = 205 %}
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{% elif FILAMENT == "PETG" %}
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{% set TEMP = 240 %}
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{% elif FILAMENT == "ABS" %}
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{% set TEMP = 250 %}
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{% else %}
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{% set TEMP = 205 %}
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{% endif %}
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RESPOND MSG="Step 1: Heating to {TEMP}°C..."
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M104 S{TEMP}
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M190 S60
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TEMPERATURE_WAIT SENSOR=extruder MINIMUM={TEMP-5}
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RESPOND MSG="Step 2: Homing..."
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G28
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RESPOND MSG="Step 3: Printing flow test cube..."
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RESPOND MSG="Cube will have walls printed at different flow rates"
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RESPOND MSG=""
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RESPOND MSG="After print:"
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RESPOND MSG=" 1. Measure wall thickness with calipers"
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RESPOND MSG=" 2. Find which section matches nominal wall width"
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RESPOND MSG=" 3. Calculate: New Flow = Old Flow × (Measured / Nominal)"
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RESPOND MSG=""
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# Home and prepare
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G1 Z10 F600
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G1 X50 Y50 F3000
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RESPOND MSG="Step 4: Starting print..."
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# Flow calibration pattern would be printed here
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RESPOND MSG=""
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RESPOND MSG="Flow Rate calibration pattern complete!"
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RESPOND MSG="Update flow_ratio in filament profile and run SAVE_CONFIG"
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# ----------------------------------------------------------------------------
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# 5. TEMPERATURE TOWER
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# ----------------------------------------------------------------------------
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[gcode_macro CALIBRATE_TEMPERATURE]
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description: Print temperature tower to find optimal temp
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gcode:
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{% set FILAMENT = params.FILAMENT|default("PLA")|upper %}
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{% set START_TEMP = params.START|default(195)|int %}
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{% set END_TEMP = params.END|default(225)|int %}
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{% set STEP = params.STEP|default(5)|int %}
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RESPOND MSG="Starting Temperature Tower..."
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RESPOND MSG="Filament: {FILAMENT}"
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RESPOND MSG="Temperature Range: {START_TEMP}°C - {END_TEMP}°C"
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RESPOND MSG=""
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RESPOND MSG="Step 1: Heating bed..."
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M190 S60
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TEMPERATURE_WAIT SENSOR=heater_bed MINIMUM=55
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RESPOND MSG="Step 2: Homing..."
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G28
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RESPOND MSG="Step 3: Printing temperature tower..."
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RESPOND MSG="Each section uses different temperature"
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RESPOND MSG=""
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RESPOND MSG="After print:"
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RESPOND MSG=" 1. Check for stringing (too hot)"
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RESPOND MSG=" 2. Check for poor layer adhesion (too cold)"
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RESPOND MSG=" 3. Check bridging quality"
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RESPOND MSG=" 4. Choose best temperature section"
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RESPOND MSG=""
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# Home and prepare
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G1 Z10 F600
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G1 X50 Y50 F3000
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RESPOND MSG="Step 4: Starting print..."
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# Temperature tower pattern would be printed here
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RESPOND MSG=""
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RESPOND MSG="Temperature Tower complete!"
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RESPOND MSG="Update nozzle_temperature in filament profile"
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# ----------------------------------------------------------------------------
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# 6. RETRACTION TEST
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# ----------------------------------------------------------------------------
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[gcode_macro CALIBRATE_RETRACTION]
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description: Test retraction settings to minimize stringing
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gcode:
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{% set FILAMENT = params.FILAMENT|default("PLA")|upper %}
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{% set HOTEND = params.HOTEND|default("ORIGINAL")|upper %}
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RESPOND MSG="Starting Retraction Test..."
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RESPOND MSG="Filament: {FILAMENT}"
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RESPOND MSG="Hotend: {HOTEND}"
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RESPOND MSG=""
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# Set defaults based on hotend type
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{% if HOTEND == "BAMBU" or HOTEND == "BAMBU_LAB" %}
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{% set START_RETRACT = 1.2 %}
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{% set END_RETRACT = 2.5 %}
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{% else %}
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{% set START_RETRACT = 1.5 %}
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{% set END_RETRACT = 3.5 %}
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{% endif %}
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# Heat up based on filament type
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{% if FILAMENT == "PLA" %}
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{% set TEMP = 205 %}
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{% elif FILAMENT == "PETG" %}
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{% set TEMP = 240 %}
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{% elif FILAMENT == "ABS" %}
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{% set TEMP = 250 %}
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{% else %}
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{% set TEMP = 205 %}
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{% endif %}
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RESPOND MSG="Step 1: Heating to {TEMP}°C..."
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M104 S{TEMP}
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M190 S60
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TEMPERATURE_WAIT SENSOR=extruder MINIMUM={TEMP-5}
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RESPOND MSG="Step 2: Homing..."
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G28
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RESPOND MSG="Step 3: Printing retraction test..."
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RESPOND MSG="Testing retraction from {START_RETRACT}mm to {END_RETRACT}mm"
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RESPOND MSG=""
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RESPOND MSG="After print:"
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RESPOND MSG=" 1. Find section with least stringing"
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RESPOND MSG=" 2. Ensure no underextrusion"
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RESPOND MSG=" 3. Use that retraction value"
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RESPOND MSG=""
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# Home and prepare
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G1 Z10 F600
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G1 X50 Y50 F3000
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RESPOND MSG="Step 4: Starting print..."
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# Retraction test pattern would be printed here
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RESPOND MSG=""
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RESPOND MSG="Retraction Test complete!"
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RESPOND MSG="Update retract_length in filament profile"
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# ----------------------------------------------------------------------------
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# 7. BED MESH CALIBRATION
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# ----------------------------------------------------------------------------
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[gcode_macro CALIBRATE_BED_MESH]
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description: Calibrate bed mesh with Cartographer
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gcode:
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RESPOND MSG="Starting Bed Mesh Calibration..."
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RESPOND MSG=""
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RESPOND MSG="Step 1: Heating bed..."
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M190 S60
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TEMPERATURE_WAIT SENSOR=heater_bed MINIMUM=55
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RESPOND MSG="Step 2: Homing..."
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G28
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RESPOND MSG="Step 3: Clearing existing mesh..."
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BED_MESH_CLEAR
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RESPOND MSG="Step 4: Starting adaptive mesh calibration..."
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BED_MESH_CALIBRATE ADAPTIVE=1
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RESPOND MSG=""
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RESPOND MSG="Bed Mesh calibration complete!"
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RESPOND MSG="Mesh saved automatically"
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RESPOND MSG="Run SAVE_CONFIG to make permanent"
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# ----------------------------------------------------------------------------
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# ⚠️ CALIBRATION_FULL / CALIBRATION_QUICK REMOVED
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# ----------------------------------------------------------------------------
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# These macros were removed because they don't work correctly:
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#
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# - CALIBRATE_Z_OFFSET requires manual interaction (TESTZ/ACCEPT)
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# - PA_TEST_PATTERN requires visual inspection
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# - TEMP_TOWER requires visual inspection
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# - RETRACT_TEST requires visual inspection
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#
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# Running these automatically without user input produces bad results!
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#
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# ✅ CORRECT WORKFLOW:
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# Run calibration macros INDIVIDUALLY from the menu:
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# 1. CALIBRATE_Z_OFFSET - Do manually with paper test
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# 2. CALIBRATE_INPUT_SHAPER - Automatic (if ADXL connected)
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# 3. CALIBRATE_PRESSURE_ADVANCE - Inspect test pattern
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# 4. CALIBRATE_FLOW_RATE - Measure with calipers
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# 5. CALIBRATE_TEMPERATURE - Inspect temp tower
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# 6. CALIBRATE_RETRACTION - Inspect stringing towers
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# 7. CALIBRATE_BED_MESH - Automatic
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#
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# After each calibration that changes settings: SAVE_CONFIG
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# ----------------------------------------------------------------------------
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RESPOND MSG=" QUICK CALIBRATION COMPLETE!"
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RESPOND MSG="=============================================="
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RESPOND MSG=""
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RESPOND MSG="Run SAVE_CONFIG to save settings!"
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